Expertise solutions informs you that we give the complete solution along with the feasible & tested classic hardware devices and software. Also if you have existing devices we always had look forward to integrate it with our solutions and satisfy customer requirements.

Barcode based material tracking system or WIP (Work In Process)

• Material tracking System or WIP is an approach to have each and every details regarding the raw material, processed material, FG material on single scan or click in system.
• Firstly, this system allows to generate unique barcode sticker for inward raw material /consumables and allow to track every single material at every stage like QC of Inward raw material, Inward Storage, Production processing stages, In-process storages, QC of FG, FG storage, Dispatch stage.
• Also this system helps to have customized/analytical/general info of parent-child relationship between material/products/parts/billets/rods etc. on single scan/click in system.
• This system helps you to identify & track any misplaced/required material with the help of unique barcode generated at every major stages in production plant/industries.
• This also helps you to get the info regarding a complete FG material produced from many/single raw/processed materials by single scan at system.
• Each and Every info will be visible on front of your eyes in system in customized/organized way.
• MIS reports(day/shift/process/summary/stock wise etc.) also plays an important in this system. Reports will be customized and made available to you as per your requirements in system.
• This system will allow to read/write data from/to existing ERP’s for real time transactions (if required).

Warehouse Management System (WMS)

• WMS, a single system allows you to manage your complete warehouse/storage with minimum manpower quickly/efficiently/properly/accurately based on barcode technology irrespective of your warehouses locations/storage arrangements etc.
• Here your complete warehouse/s with each and every racks/shelfs/bins/crates/palletes gets barcodized and you just need to scan these barcodes respectively.
• User allowed to get the exact storage info(location/rack/bin/shelfs/bins/crates/palletes etc.) of stored material on single click.
• Even WMS allows you to store material to prescribed locations according to your defined dispatch rules like FIFO(FIRST IN FIRST OUT), quality wise, batch wise etc.
• You will get location wise stock of stored material on single click.
• Also WMS have inbuilt validation & verification provision which helps to by-pass manual human mistakes/issues.
• WMS will give you real time status of warehouse in an organized way and also update this data to your existing ERP.
• Interfaced with mobile hand held terminals (HHT-Android/Windows based). devices with installed WMS-lite software which helps user/operator to easily operate & manage storage based on barcode scans itself.

Barcode based Production & Packaging

• Here we provide complete & long run solution as per your requirements including designing of unique barcode for each and every primary/secondary product/material (carton/packets etc.)
• We give you this solution in two ways-Manual and Auto. In manual mode, an operator will operate software include data insertion/selection/capturing and printing actions.
• In Auto mode, the software itself operate the overall system.
• In both ways firstly the product identification/validation will be done based on Barcode technology(1D/2D barcode/data matrix/EANcode/Pharmacode etc.), next the data will be fetched live on screen.
• Nextly the weight validation based on integrated weighing machine/conveyer or vision based inspection/validation/verification will be done(if required), next based on parameters validation, product rejection will be done then finally barcode sticker/direct part marking/ direct product printing mechanism will be operate only for valid FG product/material.

Dispatch Management System

• DMS ensures you that only valid FG cartons/bales/rolls/palettes/crates etc. to be dispatched from valid transport truck/vehicle against the delivery order (DO).
• Single System can handle multiple dispatch points without any human mistakes while loading material to truck/vehicle.
• System operated on the basis of barcode technology. Each and every FG cartons/bales/rolls/palettes/crates etc. has been barcodized with unique barcode.
• System allows user to load complete DO into HHT (hand held terminal or mobile computer) device then only scan FG cartons/bales/rolls/palettes/crates etc. & load into truck one by one. Single HHT device per dispatch loading points.
• DMS is majorly advantageous when you have more than one dispatch loading points inline then there can be chances of loading wrong material to wrong transport truck/vehicle while doing manually which hampers your feedback from clients when they get invalid material.
• Even DMS will generate customized DO as per Customer with respect to valid scanned loaded material and can update data to existing ERP real time. (if required)
• Finally customized reports which give you complete MIS regarding dispatch of material.

RFID Technology based Solutions

• Radio Frequency Identification (RFID) technology allows you to use electromagnetic fields to automatically identify and track tags attached to objects. The tags contain electronically-stored information.
• Unlike a barcode, the tag need not be within the line of sight of the reader, so it may be embedded in the tracked object. RFID is one method for Automatic Identification and Data Capture (AIDC)
• We already have demo RFID based software’s for following solutions:-

1. Library management and books detection system.
2. Truck tracking system.
3. Unmanned weighing bridge system.
4. Attendance log with Snap verification system.
5. Marathon Race Runner tracking system.
6. Parking Management System using RFID with automatic boom barrier.

Touch screen based Customized Data loggers

• Data loggers which replace the whole manual data random entries and data capturing process to interactive and well-organized way.
• As the system is touch screen based and user friendly UI allows even lay operator can operate it.
• Integrate with machines, ERP, devices, scanners, weighing machines etc. which reduces human efforts to capture & write data from all these integrated things.
• We developed Fabric Inspection data logger, Tractor Data Logger and further we can give any data logger solutions.
• This allows you to have accountability of process, data, operator, data logger machine wise etc. and can see MIS reports for the same.
• All these mapped to central database to have overall and different types of customized reports on single click irrespective of number of data loggers working.